12-Step Pork Butt

Simple 12-step method for perfect smoked pork butt (pulled pork). Low and slow until fall-apart tender.

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Prep Time
30 minutes
Total Time
10-12 hours
Servings
10-12 people
Difficulty
intermediate
#pork-butt#pulled-pork#smoked#bbq#pork-shoulder

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October 12th is National Pulled Pork day, which I’m convinced is just a marketing scheme - but it is a good time to reflect on my smoked meat journey. 

Pulled pork is what got me into smoking meat.  For years, my favorite thing to get from BBQ restaurants was a pulled pork sandwich.  Pork butt was the first thing I smoked.  My neighbor shared one he smoked on his Weber Smokey Mountain and gave me some tips.  Since then I’ve smoked a ton of pork butts.  

Whenever someone asks me how to get started with smoked meat, I always point them to the pork butt because it is very forgiving.

It’s one of the easiest things to smoke, but to keep it moist you have to wrap it in foil after you have a nice bark. And to keep it well seasoned you have to add more rub after you pull it.  

Needless to say, I don’t need to order pulled pork sandwiches anymore.

Let me know in the comments how you got into smoked meats.  What was the first thing you smoked and on what smoker?

#pulledpork #nationalpulledporkday #smokedmeat #bbq
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Oct 12, 2024

October 12th is National Pulled Pork day, which I’m convinced is just a marketing scheme - but it is a good time to reflect on my smoked meat journey. Pulled pork is what got me into smoking meat. ...

Ingredients

Recipe yield: 10-12 people

  • 10 lb (4.5 kg) Pork Butt (Boston Butt)(with large money muscle)
  • Yellow Mustard(for slather)
  • Hot Sauce(for slather)
  • Worcestershire Sauce(optional for slather)
  • Kosher Salt(generous amount)
  • Coarse Black Pepper(generous amount)
  • Garlic Powder(generous amount)
  • Onion Powder(generous amount)
  • Heavy Duty Foil(double layer for wrapping)

Equipment Needed

  • Smoker or grill
  • Foil
  • Probe thermometer
  • Paper towels

Instructions

12 steps
1

Buy the butt

Get a pork butt that's 10+ pounds with a big money muscle (the separate muscle cap on top).

Tips

  • Bigger is better - more bark surface area
  • Money muscle is the prize cut
2

Trim hard fat

Remove any hard fat that won't render during the cook. Leave soft fat.

Tips

  • Don't over-trim
  • Hard fat feels waxy
3

Dry the surface

Pat down with paper towels to remove excess moisture.

Tip

  • Dry surface = better bark
4

Apply slather

Coat with mustard and hot sauce. This helps rub stick and adds flavor.

Tips

  • Yellow mustard is traditional
  • Add Worcestershire for umami
5

Apply rub

Season generously with kosher salt, black pepper, garlic powder, and onion powder.

Tips

  • Don't be shy with rub
  • Cover all surfaces evenly
6

Smoke low and slow

Smoke at 250°F (121°C) for approximately 6 hours until bark is set and internal temp is around 165°F (74°C).

Time:~6 hoursTemp:250°F (121°C) smoker temp

Tips

  • Use hardwood or fruitwood
  • Spritz every hour after 3 hours
7

Check the fat

Poke the fat cap - it should feel squishy, not firm. This means fat is rendering.

Tip

  • Squishy fat = ready to wrap
8

Wrap in foil

Wrap in two layers of heavy-duty foil. Return to smoker and continue cooking.

Tips

  • Double wrap prevents leaks
  • Can add liquid (apple juice, etc.) before wrapping
9

Cook until probe-tender

Continue cooking until internal temp hits 195-203°F (91-95°C). Probe should glide through like butter with no resistance.

Time:2-4 hoursTemp:195-203°F (91-95°C) internal

Tips

  • Temperature is a guide
  • Tenderness is what matters
  • Don't rush this step
10

Rest

Remove from smoker and rest for at least 1 hour (wrapped in towel in cooler for longer holds). This lets juices redistribute.

Time:1+ hours

Tips

  • Can hold 4+ hours in cooler
  • Juices will reabsorb during rest
11

Shred

Use the bone to shred the meat. Remove and save the money muscle for you and your closest friends.

Tips

  • Money muscle is ultra-tender
  • Remove any unrendered fat while shredding
12

Serve

Enjoy with BBQ sauce, coleslaw, and pickled red onions on buns or by itself.

Tips

  • Sauce on the side lets people choose
  • Save leftovers for tacos, nachos, pizza

You've completed all 12 steps. Time to eat.

Important Notes

Total cook time varies based on size and smoker temperature. Plan for 1.5-2 hours per pound at 250°F (121°C). The probe test is more important than exact temperature.

Pro Tips

  • Start early - this is an all-day cook
  • Don't open smoker unnecessarily - loses heat
  • Stall around 165°F (74°C) is normal - just be patient
  • Wrapping speeds up cook and keeps meat moist

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